Active Materials and Components

Saint-Gobain offers solutions to enable new technologies, such as Direct Lithium Extraction, and improve existing technologies through efficient handling of caustic and abrasive ores.​

CATHODE NMC MATERIALS

Doping NMC with Zirconium oxide is a solution to keep the performances at the higher level. ZrO2 will protect the NCM structure, improve cycling stability and rate capability cycle but also improve electrochemical performances and consequently the Li+ transport. CZE powders are monoclinic zirconia, chemically processed fine grades combining high reactivity and purity. 


CZE are engineered with loose powder state, easy to operate for dry blending and doping process. Different powders grades have been designed to meet different calcination conditions. The graph shows our recommended grades depending on the calcination temperature. 
 

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All Solid State Battery (ASSB)

The critical element in the development of this type of cell is the Solid State Electrolyte (SSE), which must provide high ionic conductivity, low grain boundary resistance, good densification and low electronic conductivity. Most of the current solutions are based on zirconium derived materials, used as fillers in Solid Polymer Electrolyte (SPE) or as starting materials for Inorganic Solid Electrolyte (ISE). 


ZirPro offers different monoclinic zirconia powders that can be used for the production of materials like LLZO Garnet, NASICON or Halide grains.

Ceramic Beads for Ultrafine Grinding

Saint-Gobain ZirPro supplies a comprehensive range of high-quality ceramic beads for the ultrafine or nano-milling of battery materials:

  • Zirmil®Y is the reference in the milling of battery materials : cathode materials (LFP), anode materials (Si-C composites), separators materials and electrolyte additives achieve their highest performance thanks to the fine and precise particle size distributions
  • Ultimil are Tungsten Carbide based milling beads. They are the latest innovation of Saint-Gobain ZirPro. With the highest density on the market (15g/cm3), a binder-free composition ensuring minimum wear and sizes below 100µm, Ultimil is a real breakthrough in milling medias, that will define the new standards in high-energy nano-milling applications!
saint-gobain zirpro zirconia milling media

High-performance Saggers and Rollers

High-strength silicon carbide saggers enhance CAM sintering by improving thermal shock resistance, chemical stability, and energy efficiency. ​

Their reduced wall thickness lowers thermal mass, increasing furnace throughput and service life while minimizing contamination. ​

In roller hearth kilns above 1,500°C, advanced silicon carbide rollers provide superior mechanical strength, thermal stability, and corrosion resistance, optimizing kiln capacity and material handling in extreme conditions.​

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Turn EV Challenges Into Solutions​

See examples of how our experts, products and capabilities help turn EV challenges into solutions!​

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CONTAMINATION PREVENTION

One of the primary sources of contamination in battery production is the wear of milling media used for the manufacturing of electrode active materials. ZirPro's grinding media have an unmatched wear resistance, ensuring minimal contamination during the milling step.

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QUALITY OPTIMIZATION

Saint-Gobain ZirPro ensures lithium battery quality with high-purity zirconia products. Our grinding media and powders enhance electrode material performance and lifetime. Rigorous quality control guarantees consistently superior performance, safety, and reliability to EV batteries.

PERFORMANCE OPTIMIZATION

ZirPro's high-purity zirconia promotes nickel-rich NMC cathodes in lithium batteries, enhancing the performance and longevity of the CAM. Our grinding medias provide precise particle size reduction, improving conductivity and energy density. ZirPro offers unique WC Ultimil micro grinding beads allowing to mill finer and faster.

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LOCAL SOURCING

With a worldwide industrial footprint, Saint-Gobain Ceramics serves as a local supplier, no matter where you are in the world. Our strategically located facilities ensure reliable supply of high-purity zirconia products, reducing lead times. 

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CUSTOMIZATION

Text missing Saint-Gobain ZirPro offers tailored zirconia solutions for lithium batteries, meeting specific needs in EV applications. Our customizable grinding media and powders provide greater performance, enhancing energy density, cycle life, and safety. Together, we will find the best solution for your needs.

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POWER DENSITY OPTIMIZATION

ZirPro's high-purity zirconia products boost lithium battery power density. Our precision grinding medias create uniform electrode materials, enhancing conductivity and energy storage. Improve your EV battery's power output and efficiency with ZirPro's advanced solutions for superior performance.

SOLUTIONS FOR EV BATTERY ACROSS THE VALUE-CHAIN

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MINERALS AND RECYCLING

Solutions to enable new technologies, such as DLE, and improve existing technologies through efficient handling of caustic and abrasive ores.​

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BATTERY CELL AND BATTERY MODULE

Solutions for optimized battery performance under normal and extreme conditions to extend longevity and optimize power density.

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EV BATTERY PACK AND E-MOTORS

Customized solutions for thermal management, vent protection and fire protection to minimize thermal propagation.

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FAST-CHARGING INFRASTRUCTURE

Maximize EV battery charging speed and safety with high-voltage insulation, temperature-resistance, reliable shielding and sealing.